How Has COVID Changed Manufacturing?

July 25, 2022
3 Men on Manufacturing floor with COVID Virus Overlayed

We are moving past COVID -19, but the impact on manufacturing has been significant. The ability of manufacturers to adapt to new technology and cloud-based solutions has been helpful. in addition, they need to be able to automate processes quickly to adapt to change.

Automation:

There has never been a better time to build better products faster. Automation allows manufacturers to improve collaboration, increase yields, and find problems sooner by automating the manufacturing process.


How do manufacturers identify solutions for automation and how do they know when to invest in the technology? That is a great question. Investing in automation is costly, so identifying the highest priority processes is key to driving innovation forward on the manufacturing floor. Where does the manufacturing process bottleneck? What is the cost of failing at that point in the process? How will technology eliminate the bottleneck in the future?


The pandemic actualized these pain points for many manufacturers all over the world. Entire production lines went down for weeks with workers being isolated by COVID-19. To stay competitive and fill orders, manufacturers turned to investing in automation to improve the stability of the assembly line. 


Management in manufacturing development a new mindset focused on flexibility. They looked at the worst-case scenarios of what would happen if, and when it happens how do we overcome that obstacle?  Automation has propelled manufacturing forward at lightning speed and through automation, manufacturing will now be more agile to adversity both on the line and with software solutions.

Cloud-Base Software Solutions:

Manufacturing in the United States has radically changed since Henry Ford invented the assembly line. Innovations in technology have gone from using human capital to computer automation. One area where manufacturing had to improve to stay operational during the Covid Pandemic was with cloud-based software. 

Today there are several ways that manufacturers can utilize cloud-based software:

  • Infrastructure as a Service (IaaS) Allows manufacturers to access virtual computing resources. This includes technology like cloud servers and cloud storage. Examples include Apex which is offered by Dell Technologies. and Azure offered by Microsoft.
  • Platform as a Service (PaaS) delivers resources that allows you to run apps, not just software development. Examples include Azure which is a cloud based application solution offered by Microsoft. PaaS supports the complete web application lifecycle. From building, testing, deploying, managing, to updating.


With cloud computing or cloud-based infrastructure, new software can be rolled out with little to no time wasted.


“Manufacturing has been notoriously slow to adopt cloud technologies - in part due to outdated concerns about the comparative security of cloud storage vs on-prem.” -Forbes


Connecting management to the manufacturing floor was key during the Covid Pandemic. Cloud-based software helped to ensure visibility through every step of the process while maintaining distance to try and curb the spread of Covid. The last thing manufacturers wanted to happen is to have to shut down a line. Technology helped to move that pain to a long-term solution with flexible cloud-based software that can integrate into legacy systems.

Supply Chain:

In 2022, supply chain challenges continue to impact manufacturing. A shortage of truck drivers and rising consumer demand continue to drive change in the manufacturing world. Raw material and parts from overseas also impact the ability of American manufacturers to maintain optimal manufacturing processes. 


“The economic impact of COVID-19 revealed flaws in global manufacturing and supply chain thinking that were already ripe for change.” Glenn Richey, Harbert Eminent Scholar and Chair of the college’s Department of Supply Chain Management

Through automation, manufacturers can anticipate supply chain issues, but overcoming them is another matter entirely. Controlling costs with unstable sourcing has thrown many companies into a tailspin. Manufacturing companies have become increasingly international and often global. While international sourcing is on the rise, the pandemic has shown that access to the sources for your supply can be drastically affected by international interruptions. 


As a consequence of all this, manufacturers worldwide are going to be under greater political and competitive pressures to increase their domestic production, grow employment in their home countries, reduce or even eliminate their dependence on sources that are perceived as risky, and rethink their use of lean manufacturing strategies that involve minimizing the amount of inventory held in their global supply chains.” HBR.org


As a result, risk management in the supply chain has come into focus over the last few years and will continue to impact manufacturing going forward. Mitigating risks and developing strategic plans to prevent additional bottlenecks are essential to modern manufacturing. Automation and software are helping companies to identify and find possible solutions faster.


Conclusion:

Today, the need for automation and technology to prevent and mitigate problems with software is an essential part of the business. The ability to react quickly to change can mean the difference between surviving adversity and shutting your doors completely. Seifert Technologies specializes in helping manufacturers with innovative software solutions, and automation to ensure our clients with process improvements for the 21st century and beyond. If we have learned anything over the past few years, nothing is guaranteed, and flexibility is essential.


Contact us today to get started.

By Seifert Technologies August 29, 2025
“It won’t happen to us.” That’s what many business owners think—until it does. Ransomware has quickly become one of the most costly and disruptive threats facing businesses of all sizes. Unlike other cyberattacks, ransomware doesn’t just steal information—it locks you out of your own systems until a ransom is paid, often crippling operations for days or weeks. In June, we discussed how “ Data Backup Is Not Disaster Recovery .” Today, we’re taking that conversation further. Cybercriminals have grown adept at evading old defenses. Many ransomware attacks now target and encrypt backups first , leaving businesses with no safety net if they don’t have a full recovery strategy in place. So how can you prepare your business before it’s too late? The Evolution of Ransomware Ransomware has evolved from crude encryption schemes into complex, multi-stage attacks. The collapse of major groups like Lockbit and BlackCat has fractured the ecosystem, giving rise to lone operators and hybrid threat actors that blur the lines between cybercrime, espionage and hacktivism. New tactics include: Phantom scams : Fake ransom notes sent by mail Living Off the Land (LOTL) : Using legitimate tools to avoid detection Double extortion : Encrypting data and threatening to leak it Human-operated ransomware : Attacks rely on social engineering techniques and insider manipulation Real-World Impact of Ransomware Colonial Pipeline (2021): A ransomware attack shut down the largest fuel pipeline in the U.S. for nearly a week, causing fuel shortages and panic buying. City of Baltimore (2019): Attackers demanded $76,000 in ransom. The city refused—but ended up spending over $18 million recovering systems and services. Ingram Micro (2025): In July, IT distribution giant Ingram Micro suffered a global outage due to a ransomware attack by the SafePay group. The attack disrupted website access, order processing, and internal operations for nearly a week. Small Businesses (every day): According to the FBI, over 70% of ransomware victims are small and mid-sized businesses. Why? They often lack advanced defenses, making them easier targets. The message is clear: ransomware doesn’t discriminate . Whether you’re a manufacturer, professional services firm or municipality—if you use technology to run your business, you are at risk. How Humans Are Used to Execute Attacks Cybercriminals increasingly rely on human behavior to breach defenses: Phishing & Impersonation : Attackers impersonate employees and trick help desk staff into provisioning access. Groups like Scattered Spider use native English speakers to convincingly pose as internal staff. Credential Theft : Employees reuse passwords or fall for fake login pages. These credentials are sold on the dark web and used to infiltrate networks [1] . Employee Burnout : Tired or disengaged employees are more likely to click suspicious links or ignore security protocols. In one survey, 63% of employees admitted they’d open a suspicious email if it appeared to come from a colleague . Overconfidence : Despite training, many employees believe they can spot phishing—but attackers now use AI to craft flawless messages. “Human error is the biggest contributor to any data breach. Nearly three out of four incidents involved a human element like error, privilege misuse, stolen credentials or social engineering.” — Infosec Institute Ransomware Readiness Checklist Here’s a step-by-step framework to strengthen your defenses: Educate Your Team – Human error is still the #1 cause of successful ransomware infections. Regular phishing simulations and awareness training are critical. Teach staff to not click unverified links, avoid unknown USB devices and use VPNs on public networks. Patch and Update Systems – Cybercriminals exploit known vulnerabilities. Keep servers, applications and endpoints up to date. Use firewalls and endpoint protection. Segment Your Network – Don’t let attackers move freely inside your systems. Limit access and separate critical infrastructure from general-use networks. Secure Your Backups – Keep backups encrypted, offsite and inaccessible from the primary network. Test them regularly to confirm they can be restored. Implement Multi-Factor Authentication (MFA) – Passwords alone are not enough. Require MFA for remote access, admin accounts and email. Monitor and Respond 24/7 – Early detection is everything. Proactive monitoring tools can identify and lock down suspicious activity before it escalates. Keep systems updated, and watch for LOTL tactics, blind spots and unusual activity—especially during nights and weekends. Develop (and Test) a Response Plan – Conduct regular tabletop exercises. Know who to call, how to isolate infected systems and how to restore operations quickly. From Readiness to Resilience Cybersecurity isn’t about eliminating every risk—that’s impossible. It’s about building resilience so your business can withstand attacks and bounce back stronger. Seifert Technologies designs ransomware readiness and recovery strategies with the right combination of prevention, detection and recovery strategies. Don’t wait until you’re locked out. Let’s build your defense plan today. Contact us to schedule a free consultation. Call 330.833.2700 ext. 113 or email sales@seifert.com .
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Backups protect your files. Disaster recovery protects your business. Most business owners understand the importance of backing up their data. Few realize that backups alone won’t protect them when disaster strikes. Relying solely on backups is one of the most common (and costly) mistakes business owners can make. If your organization hasn’t defined a full recovery plan, you could be at risk. Backup vs. Disaster Recovery: What's the Difference? Data Backup creates a copy of your files, folders and network systems. These backups can be stored locally or in the cloud, and they are meant to protect against data loss. Disaster Recovery (DR) is a comprehensive strategy outlining how to restore critical IT systems, applications, and operations after a major disruption. It defines key recovery processes, timelines, failover systems, resources and responsibilities. Having a backup is like having a spare tire; Disaster Recovery is having the right tools and knowing how to use them to get back on the road. Why Backups Alone Aren’t Enough Here are a few ways businesses get blindsided when they rely on backups alone: Restoration Takes Time: Just because files are saved doesn’t mean your system can be restored instantaneously. Restoring servers, reconfiguring networks and reinstalling applications can take days—or even weeks—without a recovery strategy. Lack of Prioritization: Not all data is equal. Without a recovery strategy, teams waste hours recovering low-priority files while other critical systems remain offline after a ransomware attack, server failure or natural disaster. Downtime Is Expensive: According to FEMA, 90% of small businesses fail within a year if they can’t reopen quickly after a disaster. Downtime can lead to thousands of dollars in lost revenue, damaged reputations, compliance violations and lost productivity. Cybercriminals Target Backups: Modern ransomware attacks often look for and encrypt backups first. If your backup isn’t isolated or secure, it could be compromised before you even know there’s a problem. What a Resilient Disaster Recovery Strategy Looks Like Build real-world resilience with a practical, right-sized recovery plan: Redundant, Automated Backups: Implement multi-layered backup strategies that include local and cloud storage, to ensure that even if one method fails, your data is still recoverable. Defined RTO and RPO Goals: Define Recovery Time Objectives (RTO) and Recovery Point Objectives (RPO) to determine how quickly your systems must be restored and how much data loss is acceptable. These benchmarks will guide the technology and processes used in your plan. Disaster Recovery Runbook: Outline the step-by-step process for restoring operations after a disaster. Include system dependencies, key personnel responsibilities and a communications strategy. Regular Testing and Validation: Conduct routine Disaster Recovery drills and simulations to ensure your systems and people are ready. Cloud-Based Recovery Options: For businesses that can’t afford extended downtimes, explore Disaster Recovery as a Service (DRaaS) options. This allows you to spin up virtual versions of critical systems from the cloud, often within hours or minutes, depending on business needs. Don’t Wait Until It’s Too Late Data loss, cyberattacks, power outages and hardware failures are not rare events—they’re part of an everyday business environment in our always-on, always-connected world. The companies that survive and thrive through these events are the ones that plan ahead. Disaster recovery isn’t just for large enterprises. Small and mid-sized businesses have the most to lose from prolonged downtime. The good news is that with the right IT partner, recovery is more accessible and affordable than ever. Let’s Build Resilience—Together At Seifert Technologies, we specialize in right-sized, strategic disaster recovery solutions for growing businesses. Whether you're starting from scratch or want a second opinion on your current backup strategy, we’re here to help. We’ll evaluate your setup, identify vulnerabilities and recommend a path toward true resilience. Contact us today to schedule a free consultation. Call 330.833.2700 ext. 113 or email sales@seifert.com .
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The Real-World Benefits of Keeping It All In-House
By Seifert Technologies February 25, 2025
For many businesses with up to 100 employees, in-house IT management is a constant balancing act for leadership. You need reliable technology, strong cybersecurity and fast support, but hiring an in-house IT team can be expensive and difficult to scale. Plus, simply making a quality IT hiring decision can be challenging when you or your team don’t possess excellent IT skills yourself. The key decision to keep IT in-house vs. outsourcing is often a financial one. Many business owners assume that keeping IT in-house is more affordable than hiring an IT Managed Service Provider (MSP)—but that’s not always the case. In fact, outsourcing IT to an MSP can provide real cost savings while also delivering substantial incremental value. Let’s break down the numbers of the outsourced MSP vs. in-house IT decision so you can make the best choice for your business. The True Cost of Hiring an In-House IT Team If you're considering hiring an internal IT person, it’s essential to understand the full cost of employment, not just the salary. Here's what you can expect to pay for a single IT manager (estimates only, may vary by geographic location):
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In today's competitive market, efficient design and build processes are crucial for manufacturing and maintenance success. Partnering with an engineering services firm that utilizes the latest technology, software and tools can offer significant advantages.
Students arranged in a circle. Seifert employees are giving a talk.
By Seifert Technologies May 23, 2024
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3D rendering of factory floor. Pictured is conveyor belts, robotic arm, a man, and a forklift.
By Seifert Technologies March 20, 2024
Manufacturing can be traced back to the Industrial Revolution. The Industrial Revolution changed the way that manufacturers worked all over the world. There were inventions of new machines and technology. The new production made manufacturing cheaper, faster, and more efficient. The Industrial Revolution changed manufacturing for the modern world. In the First Industrial Revolution, which began in the late 18 th century was a significant change in human history. It transitioned to industrial societies, fueled by innovations in textile manufacturing, steam power, and iron production. This period increased efficiency in the mass production of goods. The invention of the steam engine led to the increase of railways. The First Industrial Revolution was the first step in modernizing the world. The Second Industrial Revolution is known as the Technological Revolution. This happened in the mid-19th century and was known for the adoption of electric power. This transformed the manufacturing process in steel. It led to the invention of the telegraph, telephone, television, and radio. Advancement in transportation was drastically improved leading to increased urbanization. The Third Industrial Revolution is known as the Digital Revolution. It happened in the late 20 th century with digital technology. This was the rise of the internet and digital computers. This changed the way people interacted with each other. The World Wide Web was developed. This led to the digitalization of every known modern aspect of life. The Fourth Industrial Revolution is referred to as Industry 4.0. This revolution is known for technologies such as artificial intelligence, the Internet of Things (IoT), 3D printing, and robotics. The Fourth Industrial Revolution is expected to have impacts on society to increase quality, production, and drive economic growth.
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